Maximum Load Capacities
Engineered to carry bay loads up to 25,000 kg and beam capacities exceeding 4,500 kg per tier, easily handling heavy palletised materials.
Engineered Storage Systems
High-Capacity Heavy Duty Pallet Racking for Demanding Warehouse Logistics
GENEX Heavy Duty Pallet Racking is specifically engineered for warehouses, industrial facilities, and distribution centers operating with dense, high-tonnage palletised loads. Built from certified high-tensile cold-rolled steel, each rack profile is calculated to withstand rigorous dynamic loading, repetitive forklift handling, and continuous industrial operations.
Whether handling bulk industrial components, raw manufacturing materials, machinery spares, or FMCG goods, our modular heavy duty systems offer customizable bay widths, adjustable beam elevations, and maximum vertical space utilization while ensuring 100% direct selectivity and uncompromised operator safety across UAE facilities.
Certified Structural Integrity Manufactured in compliance with EN 15512, FEM 10.2.02, and UAE safety standards.
Key System Benefits
Engineered for Strength, Safety, and Operational Speed
Our heavy-duty upright frames and roll-formed box beams deliver reliable load-bearing performance tailored to heavy commercial supply chains.
Optimal Cubic Space Usage
Capitalizes on vertical building clear height to double or triple total cubic storage volume without requiring facility footprint expansion.
100% Direct Pallet Selectivity
Offers immediate visual and physical access to every single pallet position, reducing handling cycle times and optimizing stock turnover.
Modular Beam Adjustability
Precision-punched upright uprights allow beam levels to adjust on 50mm or 75mm pitches to rapidly suit seasonal SKU changes.
Industrial Safety & Protection
Supplied standard with spring-steel safety locks, post corner guards, heavy baseplates, and certified load capacity signboards.
Turnkey Scalability
Standardized structural connections facilitate modular runs, additional bays, and seamless multi-phase warehouse expansions.
Technical Parameters
Heavy Duty Racking System Specifications
Manufactured using high-strength steel profiles designed to meet international warehouse racking codes and heavy load environments.
| Specification Parameter | Standard Engineering Value | Customizable Range |
|---|---|---|
| Upright Profile Width | 80mm, 90mm, 100mm, 120mm, 140mm | Engineered up to 160mm for high-bay |
| Steel Material Grade | Q235B / Q345B High-Tensile Steel | European Grade S275 / S355 Equivalent |
| Beam Profile Configuration | Roll-formed interlocking box beam / step beam | Heights: 80mm to 160mm; gauge: 1.5 - 2.5mm |
| Frame Height Capacity | Up to 15,000 mm standard | Custom heights per building clearance |
| Beam Level Load Capacity | 1,000 kg – 4,500 kg per pair of beams | Custom point load & pallet support bars |
| Max Frame / Bay Capacity | Up to 24,000 kg per bay | Calculated per layout & slab rating |
| Pitch Adjustment | 50mm or 75mm standard hole pitch | Tear-drop or omega profile punching |
| Surface Finish | Durable electrostatic epoxy powder coating | Hot-dip galvanized for outdoors / cold stores |
| Applicable Design Codes | EN 15512, EN 15620, FEM 10.2.02, SEMA | Local Civil Defence compliant |
Industry Sectors
Proven Applications Across UAE Industries
From heavy industrial fabrication yards in Sharjah to large-scale third-party logistics hubs in Dubai, our heavy duty systems power critical operations.
3PL & Logistics Hubs
Supports fast handling of standard Euro (1200x800) and ISO (1200x1000) pallets with high throughput and direct stock visibility.
Manufacturing & Engineering
Safely handles bulk raw materials, tooling dies, steel coils, and heavy fabricated sub-assemblies near assembly lines.
Automotive & Spare Parts
Organizes heavy engine blocks, gearboxes, batteries, and tire sets with optional wire mesh decks and pallet support bars.
FMCG, Food & Beverage
High-density racking layouts for case-packed goods, beverage bulk pallets, and temperature-controlled cold room storage.
Building Materials & Hardware
Heavy duty configurations capable of carrying dense tile crates, sanitary ware pallets, hardware fittings, and chemicals.
E-Commerce & Retail Fulfilment
Lower beam levels configured for high-velocity carton picking with bulk storage positions allocated directly overhead.
Engineering Rigor
Structural Safety, Precision Surveys & Compliance
Warehouse racking is a load-bearing structure. At GENEX, our engineering team executes rigorous structural calculations prior to component fabrication and installation, mitigating workplace risk and protecting long-term capital investments.
-
Concrete Slab Analysis
We review floor slab core thickness, point-load capacities, and expansion joint locations before anchoring baseplates with mechanical expansion bolts.
-
Forklift MHE Coordination
Aisle widths are calculated precisely to forklift specifications—including counterbalance, reach trucks, and VNA equipment—preventing impact damage.
-
Integrated Protection Accessories
Heavy-gauge column protectors, end-of-aisle crash barriers, and drop-in wire mesh safety decking guard against forklift impact and falling items.
-
Documented Handover & Load Plaques
Every completed project is handed over with official load plaques, EN 15635 inspection documentation, and safe operating guidelines.
FAQ
Frequently Asked Questions
What constitutes a heavy duty pallet racking system?
Heavy duty pallet racking utilizes high-tensile cold-rolled steel uprights and structural box beams engineered to carry concentrated unit loads typically exceeding 1,000 kg up to 4,500 kg per beam level, designed for heavy machinery, raw materials, and high-cube operations.
What international structural standards does GENEX adhere to?
Our racking designs adhere strictly to international safety and structural codes including EN 15512 (structural design), EN 15620 (tolerances and clearances), and FEM 10.2.02, ensuring alignment with UAE Civil Defence and local municipality regulations.
Can beam configurations be adjusted after initial commissioning?
Yes, our uprights feature standard precision punching pitches (typically 50mm or 75mm), allowing beam elevations to be reconfigured easily as SKU pallet heights evolve over time.
What surface treatments are available for humid or harsh environments?
Standard components receive high-grade electrostatic polyester powder coating. For cold stores, coastal operations, or corrosive industrial environments, hot-dip galvanized or pre-galvanized finishes are available.
Consult an Experienced Warehouse Racking Engineer
Provide your warehouse dimensions, pallet configurations, and loading parameters. Our engineering department will develop an optimized layout drawing and comprehensive structural quotation.
+971-556461225 [email protected]