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From continuous-span cantilever systems designed for non-standard length goods to high-density radio shuttle arrays and industrial structural mezzanines, explore our high-yield industrial rack systems certified for direct export to Dublin, Cork, Shannon, and Belfast.
Dynamic deep-lane nested cart system operating on high-precision inclined steel guide rails. Eliminates dedicated drive-in aisles, providing high-density LIFO pallet rotation ideal for Irish cold stores and food distributors.
Cold-rolled structural steel shelving featuring toolless teardrop/butterfly clip adjustments. Engineered with anti-corrosion electrostatic epoxy powder coatings to endure high-humidity coastal warehouse environments in Western Ireland.
Ultra-dense semi-automated warehouse solution utilizing intelligent radio shuttles inside structural guide rails. Fully compliant with CE safety directives, maximizing vertical cubic utilization across pharmaceutical logistics clusters.
Reinforced virgin polypropylene modular stacking bins. Designed for high-frequency small parts picking, hardware stores, automotive maintenance workshops, and light assembly lines with front hopper ergonomic design.
Heavy structural steel mezzanine platforms fabricated with universal columns and primary I-beams. Multiplies footprint area without brick-and-mortar extensions, tailored to Irish Building Regulations Part B (Fire) & Part K.
Galvanized and powder-coated steel cross-support bars for standard pallet racking beams. Prevents pallet deflection, improves point-load safety margins, and accommodates non-standard Euro and ISO wooden shipping pallets.
Interchangeable teardrop frame configuration integrated with progressive wheeled carts. Facilitates high-speed loading cycles while reducing forklift travel time into storage lanes by up to 45% compared with conventional drive-in systems.
Engineered steel wedge coil chocks designed to restrain rolled sheet steel, wire rod reels, and copper coils. Prevents rollaway hazards on shop floors and cantilever arm platforms with heavy-gauge structural plate construction.
Cantilever racking is an externally unbraced horizontal arm structural system where load distributions act on cantilevered moment arms anchored to robust vertical upright columns. Unlike conventional beam pallet racks that benefit from horizontal cross-framing, cantilever designs demand exact static and dynamic mechanical calculations to prevent catastrophic failure under eccentric loading conditions.
For Irish logistics managers and civil structural consultants, specifying storage for long and awkward goods—such as structural C-sections, glulam beams, PVC conduit, and copper piping—requires understanding how cantilever physics dictates column taper, base anchor embedment depths, and arm connector safety. Our manufacturing uses hot-rolled structural IPE or HEA European standard profile steels (S235JR, S275JR, S355JR) rather than thin roll-formed gauges, providing exceptional resistance to impact shock loads from rough-terrain and side-loading forklifts.
| Design Standards | EN 15512:2020, EN 15620, EN 15635, Eurocode 3 (EN 1993-1-1) |
|---|---|
| Steel Grades | S235JR, S275JR, S355JR to EN 10025-2 with 3.1 Mill Certs |
| Vertical Column Heights | 2,000 mm up to 12,000 mm (Single & Double-Sided) |
| Arm Clear Lengths | 600 mm to 2,500 mm with 2°–4.5° upward safety tilt |
| Arm Load Ratings | 250 kg (Light duty) to 4,500 kg per arm (Extreme duty) |
| Corrosion Protection | Hot-Dip Galvanized to EN ISO 1461 (External) or Epoxy C3/C4 |
| Arm Locking System | Shear pin / High-tensile grade 8.8 bolts with pivot safety |
Under full Safe Working Load (SWL), arm deflection must not exceed L/200, while vertical column drift must stay within H/350. Our precision-engineered camber ensures zero forward downward sloping even under 125% test loads.
From the bustling logistics parks flanking the M50 corridor in Dublin to the specialized heavy manufacturing hubs in Cork Harbour and Shannon, our cantilever systems are engineered to address Ireland's exact operational requirements.
Facilities in Ballycoolin, Park West, Baldonnell, and Southwest Business Park face high square-metre rental rates. Our tall, narrow-aisle (VNA) cantilever setups paired with articulated side-loaders let builders merchants and hardware distributors increase their vertical storage density up to 12 metres without building footprint expansion.
Cork's maritime fabrication, pharmaceutical processing, and petrochemical engineering clusters need storage for heavy stainless alloy tubes, valve assemblies, and structural framing. Our heavy-duty hot-rolled cantilever frames provide the high shear capacity needed for dense, concentrated metal stock.
Shannon Free Zone and surrounding engineering parks demand specialized storage for tooling fixtures, wing spars, landing gear extrusions, and composite structural materials. Adjustable arm pitches allow reconfigurable vertical clearances as maintenance, repair, and overhaul (MRO) dimensions vary.
Galway, Mayo, and Sligo house expanding modern methods of construction (MMC) and light-gauge steel (LGS) frame prefabricators. Cantilever racks equipped with heavy roof canopies provide covered outdoor storage that protects pre-insulated wall cassettes, steel coils, and timber framing from damp Atlantic weather.
With rapid expansion across offshore wind staging in Rosslare, Shannon Foynes, and electrical substation installations nationwide, our extra-heavy cantilever series supports large-diameter cable drums, copper busbars, and wind turbine components with unit point loads exceeding 4,000 kg per arm.
Irish warehouse facilities operate under strict regulatory enforcement by the Health and Safety Authority (HSA) under the Safety, Health and Welfare at Work (General Application) Regulations. Cantilever racking structures are classified as work equipment, requiring certified load capacity notices, verified engineering calculations, and documented periodic inspection schedules.
Two critical factors dominate modern Irish racking specifications:
Combining advanced automated roll-forming and laser-welding production lines with direct containerized ocean freight to Ireland, we eliminate middleman markups while providing fully engineered structural compliance.
Every layout undergoes finite element stress analysis under live, dead, wind, and seismic loads matching Irish concrete slab specifications.
Custom column spacing, arm configurations, removable retaining end-stops, fork guide rails, and heavy integrated roof canopies available.
We supply full shipping documentation including TARIC export declarations, CE conformity certificates, packing lists, and bill of ladings for Dublin & Cork.
By buying directly from our automated steel manufacturing facility, Irish contractors typically reduce capital expenditure by 22% to 35% compared to local resellers.
Clear, direct answers regarding slab structural loading, wind shear calculations, hot-dip galvanization specifications, and direct container shipping logistics to the Republic of Ireland.
Cantilever racks transfer substantial bending moments directly into the floor slab via their baseplates. For standard medium-duty installations (up to 4.5m tall with 800kg per arm), a reinforced concrete slab of 150mm to 175mm thickness with a minimum characteristic compressive strength of C25/30 or C28/35 is generally sufficient. For heavy-duty cantilever systems exceeding 6m in height with point loads above 1,500kg per arm, a reinforced concrete slab of 200mm to 250mm (C32/40) or dedicated reinforced concrete foundation strip pads under each upright column run are required. We provide full baseplate hole patterns and reaction force data (overturning moment M, shear V, and axial load N) to your Irish structural engineering team.
For outdoor storage anywhere in Ireland, Hot-Dip Galvanizing (HDG) to EN ISO 1461 is strongly recommended over powder coating. Due to Ireland's marine climate, high annual rainfall, and airborne sea salts, powder-coated steel will inevitably develop micro-scratches from forklift operations, leading to aggressive under-film corrosion. Hot-dip galvanizing immerses fabricated steel into molten zinc at ~450°C, forming an iron-zinc alloy metallurgical bond that provides cathodic, self-healing rust protection of 85–120 microns, ensuring maintenance-free performance for 25+ years in coastal zones.
When an integrated pitched roof canopy is added to a cantilever rack, the structure acts as an aerodynamic wing subject to massive uplift and overturning forces during Atlantic windstorms. We calculate wind actions in accordance with Eurocode 1 (EN 1991-1-4) using Irish National Annex wind velocity maps (Zone A through Zone C, accounting for 10-minute mean wind speeds up to 28–32 m/s and gusts exceeding 130 km/h). This involves increasing column section modulus (e.g., using HEA 240 or IPE 330 profiles), heavier column bases with enlarged moment arms, and M24/M27 chemical resin anchor studs embedded deep into foundation pads.
Yes. All of our structural steel racking complies with EN 15512:2020 (Structural Design) and provides complete technical documentation to satisfy Health and Safety Authority (HSA) inspection criteria under the Safety, Health and Welfare at Work Act. Every system comes complete with custom aluminum load notice plaques clearly stating maximum permissible arm loads, column bay capacities, inspection intervals, and manufacturer identification as required by EN 15635.
Manufacturing and hot-dip galvanizing or precision powder coating typically take 3 to 4 weeks depending on tonnage. Maritime transit to Dublin Port or Port of Cork typically ranges between 26 to 34 days via direct container line services. Components are nested using heavy timber dunnage, protective polymer strapping, and shrink wrapping to prevent rubbing, deformation, or sea salt contamination during ocean transit. We supply complete commercial documentation, packing lists, and certified Mill Test Certificates (EN 10204 3.1) for frictionless Irish Revenue customs clearance.
Yes. Our upright columns feature precision punch patterns spaced at 100mm or 140mm increments along the full vertical height. We use a pivoting heavy-duty shear-pin arm attachment system. If your timber packs, steel bar dimensions, or plastic piping bundles alter in profile, your warehouse maintenance crew can reposition arms vertically without welding or cutting, maintaining structural certification across all reconfigured levels.
Forward your building dimensions, clear roof heights, pallet or long-goods profiles, and forklift equipment specifications. We will prepare an optimized 2D/3D CAD warehouse layout, complete with finite element structural load analysis and a direct FOB or CIF delivery quotation for Ireland.