No matching pages. Try "pallet", "mezzanine" or "cantilever".
No matching pages. Try "pallet", "mezzanine" or "cantilever".
Select from our engineered line of roll racks, pigeonhole cantilever structures, multi-level platforms, and automated pallet shuttles built for demanding distribution hubs.
Multi-Level
Maximizes vertical clearance by engineering modular high-load platforms suited for carpet roll processing and accessory stowage.
Automation
Ultra-dense deep-lane handling unit that speeds up palletized and crated textile roll transfer with minimal forklift aisle intrusion.
Transit Chock
High-grade structural channel rack designed to secure coiled rolls, carpet cores, and rolled stock during transport and yard stacking.
High Capacity
Rack-supported high-bay mezzanine system integrated with heavy industrial staircases and safety gates for textile warehousing.
High Density
Optimized for high-throughput carpet and roll manufacturers requiring LIFO/FIFO rotation with automated robotic carriage lanes.
Coil Specialist
V-shaped saddle and curved support cradles engineered to eliminate flat spots and damage to rolls, vinyl bolts, and master coils.
Push Back
High-density dynamic cart system operating on inclined steel guide rails, ideal for bulk roll stock and medium rotation frequency.
Heavy Duty
Universal cold-formed steel racking with boltless 50mm/75mm pitch beam adjustability, configured with continuous steel decking.
Storing rolls of broadloom carpet, tufted floorcoverings, non-woven geotextiles, and flexible industrial fabrics presents unique structural engineering challenges that standard pallet racking systems cannot resolve. A single commercial carpet roll typically measures between 3.66 meters (12 feet) and 5.0 meters in width, with diameters spanning 400 mm to 1,200 mm and weights varying from 250 kg up to 1,800 kg per roll. Concentrated cylindrical line loads create high center-point deflection stresses along horizontal support beams, rendering conventional uniform distributed load (UDL) calculations inadequate.
As an authoritative China wholesale carpet storage racks manufacturer and exporter, our factory engineers solve these load dynamics through precision-profiled box-welded beams and heavy-gauge stepped channel profiles. Rather than relying on simple wire decking or flat timber, our engineered carpet roll racking incorporates curved steel cradle saddles, heavy-duty drop-in pipe dividers, and fully welded longitudinal roll trays. This eliminates localized core collapse, preserves textile pile uniformity, and allows specialized carpet boom prongs (ram attachments) to extract individual rolls without disturbing adjacent inventory levels.
Divided horizontal compartments lined with galvanized roll-forming plates or high-density polyethylene (HDPE) liners to safeguard delicate backing fibers and underlayment foam against structural abrasion.
Column-and-arm architectural frames engineered without front vertical uprights. Delivers uninterrupted horizontal spans up to 60 meters long, enabling rapid reach-truck loading of over-length textile rolls.
Rack-supported heavy flooring platforms utilizing high-strength cold-rolled steel channels to double and triple vertical cubic volume without expanding the warehouse's exterior footprint.
Selecting the optimal storage geometry requires balancing SKU selectivity against volumetric storage density. The following technical matrix compares four standard configurations built in our manufacturing facility.
| Storage System Type | Unit Selectivity | Volumetric Density | Max Load per Bay | Handling Equipment Required | Best Warehouse Application |
|---|---|---|---|---|---|
| Pigeonhole Carpet Racks | 100% Direct | Medium (60-70%) | 3,500 kg | Carpet Pole / Boom Forklift | Cut-order warehouses, retail showrooms |
| Cantilever Roll Racks | 100% Direct | High (75-80%) | 5,000 kg/arm | Side loaders, articulated reach trucks | Long synthetic rolls, timber, vinyl goods |
| Drive-In / Deep Cradle Racks | LIFO Rotation | Very High (85-90%) | 8,000 kg | Standard counterbalance forklifts | Homogeneous bulk master rolls, textile mills |
| Automated Radio Shuttle Racks | FIFO / LIFO | Maximum (92%+) | 1,500 kg/pallet | Automated carrier + AGV / Reach Truck | High-throughput 3PL logistics, cold storage |
Global logistics operators and wholesale carpet distributors are rapidly transitioning away from domestic regional middlemen. Procurement directors in Europe, North America, and the Middle East now contract directly with established Chinese manufacturing hubs capable of providing complete turnkey services: custom structural calculation reports, automated BIM/CAD layouts, container nesting optimization, and ISO-certified quality assurance.
The modern textile distribution center demands smarter hardware. We actively incorporate future-ready upgrades across our export product portfolios:
Operating a modern 45,000 m² structural fabrication plant equipped with automated 3D laser-cutting arms, continuous cold roll-forming lines, and robotic tandem welding stations, we enforce stringent quality control over every structural beam and upright column shipped worldwide.
We do not supply off-the-shelf guesswork. Every carpet rack bay is verified using Finite Element Analysis (FEA) software to guarantee structural stability under dead load, dynamic impact, and seismic zone requirements.
All fabricated upright frames, connectors, and beam clips conform to rigorous European steel storage standards, including EN 15635 maintenance guidelines and ANSI/RMI MH16.1 specifications for industrial racking.
Components are bundle-banded with corner protectors, wrapped in waterproof multi-ply plastic film, and blocked inside shipping containers with heavy timber shoring to arrive free from transit deformation.
Clear, direct technical answers to assist warehouse project engineers, 3PL managers, and overseas purchasing officers.
Unlike standard flat shelving which causes heavy rolls to flatten along their bottom edge under gravity, our racks use curved steel saddle plates, v-shaped cradles, or continuous tubular runners that cradle the roll's perimeter across an arc, preserving circular core integrity.
A standard 3.66m to 4.5m wide carpet roll handled via a boom pole attachment generally requires an aisle width equal to the roll length plus the truck length and safe clearance—typically between 4.8m and 6.2m for counterbalance trucks, or 3.2m with specialized articulated equipment.
Please share: 1) Roll dimensions (min/max length, diameter, and weight); 2) Total number of SKUs and rolls to store; 3) Clear internal building height to the lowest obstruction (sprinklers/beams); 4) Forklift specifications; 5) Building architectural or CAD drawings.
Yes. We manufacture drop-in roll cradles, forward-cantilever beam extensions, and steel divider panels that retrofit directly onto standard 50mm or 75mm pitch upright frames, allowing cost-effective brownfield conversions.
Our engineers perform site-specific seismic baseplate and anchor bolt calculations in accordance with local building codes (e.g., IBC for the United States, Eurocode 8 for the EU, and UAE Civil Defence regulations), adjusting column gauges accordingly.
We provide hot-dip galvanizing (HDG) conforming to ISO 1461 for high-humidity, outdoor, or coastal warehousing, as well as marine-grade thermoset architectural polyester powder coatings capable of exceeding 500 hours in salt-spray tests.
Standard fabrication requires 15 to 25 business days depending on order tonnage. Ocean freight delivery ranges from 12–18 days to the Middle East, 20–28 days to Western Europe, and 14–22 days to the West Coast of North America.
Yes. Every shipment includes step-by-step 3D assembly manuals and component tags. For major international logistics projects, we deploy certified installation engineers to direct local installation crews and conduct final load inspections.
Connect directly with our structural engineering department. Send us your roll dimensions, warehouse floor plan, or project bill of materials to receive a free 2D/3D CAD design layout and competitive factory-direct export quote within 24 hours.
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