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Precision-rolled, cold-formed structural steel storage units engineered to support regional supply chain terminals from Khorgos Gateway to Almaty logistics hubs.
Heavy-duty multi-tier mezzanine converting warehouse vertical headroom into pickable deck space. Hot-rolled floor decking with staircases and guardrails.
Galvanized structural steel span crossbars designed to prevent non-standard pallet deflection and eliminate risk of bottom load drops between step beams.
Fast-assembly rivet and slot design shelving for e-commerce, spare parts fulfillment, and regional automotive maintenance depots across Kazakhstan.
Nested nesting trolley dynamic gravity system for high-density LIFO inventory management in temperature-controlled and frozen logistics facilities.
Engineered for heavy industrial spares, mining hardware, and assembly lines. Combines robust H-beam columns with perforated non-skid zinc steel floors.
High-bay selective structural storage equipped with double-C boxed beams and seismic column base shoes. 100% direct access to every pallet location.
Reinforced beam end-connectors with 4-hook or 5-hook cold-stamped locks, designed for rugged forklift handling in high-velocity transshipment hubs.
Bolted structural steel construction ideal for commercial fulfillment depots, multi-functional sports facilities, and heavy fabrication workshops.
How the expansion of the Middle Corridor, dry port consolidation, and omnichannel e-commerce are restructuring demands for heavy-duty industrial storage systems.
Kazakhstan has rapidly transformed into the operational fulcrum of Central Asian commerce. Positioned strategically along the Trans-Caspian International Transport Route (TITR / Middle Corridor) and the historic Silk Road rail arteries, the country connects Chinese manufacturing epicenters to European and Middle Eastern consumption hubs via the Khorgos-Eastern Gate Special Economic Zone (SEZ), Dostyk, Almaty, Shymkent, and the Caspian seaport of Aktau.
This geostrategic transition has caused an unprecedented surge in modern Class A and Class B warehouse construction. Traditionally dominated by outdated Soviet-era industrial stock featuring unheated hangars, low 4.5-meter clearance heights, and uneven concrete floors, modern logistics parks in Almaty and Astana now require tall vertical storage frameworks up to 14 meters high capable of holding EUR-pallets (800 × 1200 mm) and standard industrial pallets (1000 × 1200 mm) with unit weights routinely exceeding 1,200 kg to 2,000 kg.
According to regional logistics data, modern Class A warehousing availability across Kazakhstan’s primary commercial nodes (Almaty, Astana, Shymkent) remains critically undersupplied, maintaining vacancy rates below 2.5%. Global supply chain rerouting through the Middle Corridor has increased freight transshipment volumes by over 35% year-on-year, driving aggressive procurement of modular, scalable, and seismically compliant heavy-duty steel racking systems.
1. Vertical Density Optimization over Land Expansion: While Kazakhstan possesses vast geography, the cost of heating, lighting, and insulating expansive single-level footprints across sub-zero winters makes cubic utilization paramount. Companies are replacing floor-block stacking with high-bay Selective Pallet Racking, Double Deep configurations, and Push-Back systems that optimize ceiling clearances up to 12–16 meters.
2. E-Commerce Consolidation & Multi-Tier Pick Towers: Driven by major regional e-commerce operators such as Kaspi.kz, Wildberries, and Ozon expanding fulfillment hubs in Almaty and Karaganda, the demand for modular attic platforms and rack-supported multi-tier mezzanine floors has multiplied. These structures allow operators to create 2 to 4 picking levels dedicated to fast-moving consumer goods (FMCG), pharmaceuticals, and apparel without altering external building shells.
3. Regulatory Convergence with Eurasian (EAEU) & European Norms: Industrial purchasers are moving away from non-certified local fabrications toward imported systems engineered under rigorous European standards (EN 15512, EN 15620, EN 15635) and certified compliant with Technical Regulations of the Customs Union (TR CU 010/2011 "On the Safety of Machinery and Equipment") and GOST R standards.
Engineered to withstand heavy structural demands, rigorous operating cadences, and challenging regional ambient factors.
In high-throughput intermodal transfer yards such as Khorgos Gateway and Dostyk, container breakdown operations demand heavy-duty pallet racks equipped with reinforced upright impact protectors, wrap-around post guards, and safety crossbars. These facilities handle varied pallet footprints from Asian and European rail gauges, requiring flexible, drop-in beam reconfigurability on 50mm increments.
Serving industrial mining clusters in Karaganda, Pavlodar, Kostanay, and Ust-Kamenogorsk. Massive machinery components, hydraulic pumps, conveyor belts, and drill bits require structural cantilever racks and reinforced shelving capable of handling non-uniform point loads up to 5,000 kg per arm, manufactured with heavy hot-rolled steel profiles.
South Kazakhstan and Almaty region agricultural producers utilize Drive-In and Push-Back racking systems within refrigerated facilities (-25°C to +4°C). The systems feature high-density lane configurations that minimize refrigerated air volume loss, coated in food-grade thermosetting powder with galvanized components to resist condensation corrosion.
Sub-zero ductile steel selection, dynamic seismic resistance calculations (SNiP RK 2.03-30-2017), and concrete floor slab anchoring science.
Southern and Southeastern Kazakhstan, notably the Almaty metropolitan region, fall within active tectonic fault lines rated 8.0 to 9.0 on the MSK-64 seismic scale (equivalent to Peak Ground Acceleration PGA ≥ 0.4g). Standard European or generic commercial racking designs will collapse under dynamic seismic shear forces if not properly engineered.
Our seismic-rated racking frames integrate heavy-duty oversized baseplates (minimum 12mm thickness) anchored using chemical epoxy capsule anchors or ETA-approved heavy-duty seismic wedge anchors embedded deep into C25/30 reinforced industrial floor slabs. Frame geometry incorporates dedicated vertical and horizontal structural X-bracing towers that disperse lateral ground accelerations, preventing progressive collapse during seismic events.
Central and Northern Kazakhstan (Astana, Karaganda, Petropavl) experience extreme continental winters where indoor logistics temperatures can drop below -25°C in buffer zones and -40°C in unheated terminals. Conventional carbon steel undergoes a brittle transition phase at cold temperatures, making structural uprights vulnerable to catastrophic fracture upon minor forklift impact.
We utilize low-temperature impact-resistant hot-rolled and cold-formed coil steels (Q235B, Q355B/C/D grade) with certified Charpy V-notch impact toughness tested down to -40°C. Furthermore, all structural components undergo automated shot blasting (Sa 2.5 standard) followed by electrostatically applied pure polyester or epoxy-polyester thermosetting coatings (80–120 microns) that maintain elasticity without micro-cracking across rapid thermal cycles.
| Storage System Type | Seismic Rating (Almaty MSK-64) | Max Pallet Load Capacity | Cold-Chain Resilience | Best Kazakhstan Industry Fit |
|---|---|---|---|---|
| Selective Pallet Racking | Up to Grade 9.0 (Reinforced) | 1,000 - 4,500 kg / level | -30°C Tested | General 3PL, FMCG, Cross-Dock Freight |
| Multi-Tier Mezzanine Platform | Grade 8.0 - 8.5 (Braced) | 300 - 1,500 kg / m² | Heated Depots Recommended | E-commerce (Kaspi/Ozon), Auto Parts |
| Push-Back Trolley Racking | Grade 7.5 - 8.0 (Custom) | 1,500 kg / pallet position | -40°C Stainless Bearings | Meat, Dairy, Cold Storage Logistics |
| Heavy-Duty Cantilever Racks | Grade 8.5 (H-Beam Columns) | Up to 5,000 kg / arm | Outdoor / Extreme Cold OK | Metallurgy, Steel Piping, Timber, Mining |
Full-lifecycle manufacturing accountability: from raw coil testing and finite element CAD modeling to cross-border railway dispatch.
Equipped with advanced multi-station automatic roll-forming mills that ensure sub-millimeter punching accuracy along the entire 16-meter upright profile, guaranteeing rigid interlock tolerance.
Every system proposal is backed by finite element analysis (ANSYS) calculating beam deflection (1/200 limit per EN 15512), dynamic earthquake response, and floor slab punching shear stress.
Strategic export dispatch via China-Europe / Central Asia freight rail corridors (via Alashankou / Khorgos). We provide export-grade steel bundling, bubble wrap, and moisture-barrier protective packaging.
Full support for GOST, EAC declarations, and Technical Regulations (TR CU 010/2011). We supply complete technical passports, load safety plaques, and assembly documentation in Russian and English.
Detailed clarifications on customs, EAC conformity, seismic anchoring requirements, and rail transport delivery timelines.
Industrial storage racking falls under HS Code 7308.90 (Structures and parts of structures of iron or steel). Importers in Kazakhstan require a commercial invoice, packing list, certificate of origin (Form A / Form CO), railway bill of lading (SMGS / CMR), and a Declaration of Conformity under Eurasian Economic Union TR CU 010/2011. As an experienced exporter, we provide a complete, verified export documentation dossier to ensure seamless customs clearance at Almaty or Khorgos border checkpoints.
For installations in Almaty and Southern Kazakhstan, we design racking uprights, diagonal bracing, and baseplate anchor assemblies in compliance with SNiP RK 2.03-30-2017 (Construction in Seismic Regions) and Eurocode 8 (EN 1998-1). We calculate base overturning moments, increase steel gauge thickness where necessary, and specify ETA Option 1 approved seismic-rated expansion anchors or structural chemical resin studs.
Manufacturing lead time for standard project sizes (500 to 5,000 pallet positions) ranges from 15 to 25 days. Containerized railway transit via direct China-Europe freight trains to Almaty-1 / Almaty-2, Astana, or Shymkent freight yards typically takes 10 to 18 days. We manage container loading, anti-collision strapping, and moisture desiccant placement to protect goods throughout transit.
Yes. Our beam layouts and frame depths are fully customizable. We frequently design mixed-bay installations across Kazakhstan: 2700mm clear beam spans for standard 3 × EUR pallets (800 × 1200 mm), and wider 3300mm or 3900mm heavy-section box beams with pallet support crossbars and wire mesh decking for non-standard heavy equipment and machinery crates.
We provide comprehensive 3D CAD step-by-step installation drawings, bolt torque specifications, and Russian-language technical manuals. For major warehouse setups, we can deploy experienced installation supervisors to site or coordinate with vetted local mechanical assembly partners across Kazakhstan to oversee leveling, anchoring, plumb tolerance checks, and safety sign-off.
Typically, a minimum concrete slab thickness of 180mm to 250mm of reinforced concrete (Class C20/25 or higher) with a smooth, dust-proof floor finish is required. Prior to confirming baseplate configurations, our engineering team reviews your slab load-bearing capacity (e.g., 50–80 kN/m² uniformly distributed load) to ensure point-load safety without slab punching failure.
Provide your warehouse CAD drawings, ceiling clearances, pallet dimensions, and seismic location. Our structural engineers will prepare an optimized 2D/3D layout design and competitive factory-direct CIF/DAP quotation for Kazakhstan.
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